高(gao)效(xiao)生產成本控(kong)制與管理

關鍵詞：生產成本，成本管控，成本管理，成本控制

【課程目標】

學習(xi)從成本發生的源頭(tou)入手，運用先(xian)進理(li)念(nian)和工具(ju)，持(chi)續不斷地提升(sheng)效率(lv)，降低不合理(li)成本，最終實現全面(mian)成本控制(zhi)管理(li)。

① 以(yi)成本(ben)為導向，徹(che)底貫徹(che)現場中心主(zhu)義

② 認知生產成本(ben)浪費，正(zheng)確理解成本(ben)的內涵，進而理解浪費為何產生

③ 明確生產(chan)成本(ben)控(kong)制的方(fang)向與目(mu)標，并學習(xi)制定(ding)有效(xiao)行動計劃以保證成本(ben)管理的效(xiao)果

【課程對象】生產技術主(zhu)管(guan)(guan)/生產管(guan)(guan)理主(zhu)管(guan)(guan)/各車間(jian)主(zhu)管(guan)(guan)/小(xiao)組(zu)長

【課程內容】

1、成(cheng)本意識實訓(游戲體驗)

成本是一種理念

成本是一種戰略

成本是一種方法

2、成本的源頭

認清(qing)成本才能控制成本

材料(liao)成本的(de)標準源(yuan)頭在哪里(li)

人工成本的標(biao)準(zhun)源(yuan)頭在(zai)哪里

各(ge)種費用(yong)的標準源頭在哪里

3、現(xian)場管理與(yu)生產成本

生產(chan)日報的重要(yao)性（班組長(chang)）

5S是現場管(guan)理重要工具(ju)

人(ren)人(ren)都要知道的現場7大浪費（重點）

PDCA在成(cheng)本控制中應用

課堂(tang)練習：尋找現場7大浪費

4、流程整體效(xiao)率與管理溝通成本(ben)控制

流程、溝通與效(xiao)率、成本

業務流程(cheng)的價值關鍵鏈

業務流(liu)程(cheng)順暢(chang)與扁平化(hua)組織

最大的浪費——溝(gou)通不暢(chang)

提高效率就是降(jiang)低成本

課(ke)堂練習：生產成本控制系統圖繪(hui)制

5、生(sheng)產(chan)過程中人工成(cheng)本控制

停工待料的損失

排線不均的工時浪費

材料不良的人工成本浪費

未經(jing)訓練員工的人工成本(ben)浪費

生產計劃失誤的人(ren)工成本浪費

員工情緒化(hua)的消極影響(xiang)

課(ke)堂練(lian)習：現場人(ren)工成本控制措施系(xi)統圖(tu)繪制

6、現(xian)場材料成本控制

自己身邊的材料浪費

材料成本呈現類型

現場(chang)材料成本控制(zhi)方法

材料成本的最大浪(lang)費——呆滯物料

呆滯物實產生原因

呆滯物料處理

課堂練習(xi)：現場(chang)物料成本控制措施(shi)系統圖繪制

7、各種費用(yong)的成本控制

從你身邊的點滴(di)開始——水電費

您愛護您的好伙伴——機(ji)器設備嗎(ma)？

機器設備空、停、修造成(cheng)的后果

您(nin)最(zui)重要的朋友——工具

閑置(zhi)的(de)場地(di)也是成本的(de)浪費

運輸成本概念(nian)及如何控制(zhi)（IE觀念(nian)）

課堂練習：現場各種(zhong)費(fei)用(yong)成(cheng)本控制措施系統圖繪制

8、品質成本控制

品質成(cheng)本(ben)的概念、分類、核算方法

如何把(ba)握品質標(biao)準、質量(liang)損失函數

第一次(ci)就把事(shi)情做對(dui)、做好(hao)

什么是首次合格率

產品合格率可以幫我們做什么

課堂練(lian)習：品質成本控制(zhi)措施系統圖繪制(zhi)

9、物流成本控制

生產計劃的準確性對成本(ben)的影響

物料規劃對成本(ben)的影響

采購降低10%的物料成(cheng)本，利潤翻(fan)番

提高賬務卡一致率的(de)方法

財務(wu)成本的基礎——資材數據(ju)及時準確(que)性(xing)

各個環節(jie)報表(biao)的重要性——成(cheng)本的反饋表(biao)

現(xian)場物料流(liu)動成(cheng)本控(kong)制技巧

課堂練習：物流成本控制(zhi)措施系統圖繪制(zhi)

10、課程總結

綜合案例分享

生(sheng)產成本(ben)遞(di)減(jian)目標TP展開表（措施系統圖(tu)匯總）

培訓費用： 3200元/人（含(han)培訓(xun)費、資料(liao)費、稅費等，其他(ta)食宿費用學員自理(li)）

講師介紹：

【培訓講師】陳老師

精益生產實戰(zhan)高(gao)級(ji)顧(gu)問、IE改善專家(jia)、高(gao)級(ji)工程師、國(guo)家(jia)高(gao)級(ji)企業培訓(xun)師、多(duo)家(jia)國(guo)內知(zhi)名企業特(te)聘生產營運管理高(gao)級(ji)顧(gu)問。

【實戰背景】

機械制(zhi)(zhi)造專(zhuan)業出身，具有近20年(nian)企業生(sheng)(sheng)(sheng)產(chan)管(guan)(guan)理經(jing)(jing)驗(yan)，其(qi)中(zhong)16年(nian)日(ri)資(zi)企業生(sheng)(sheng)(sheng)產(chan)運(yun)作管(guan)(guan)理實踐經(jing)(jing)歷，有五年(nian)企業管(guan)(guan)理培訓(xun)和(he)咨詢(xun)經(jing)(jing)驗(yan)。長期任職于勝美達（Sumida）集團，歷任生(sheng)(sheng)(sheng)產(chan)技術、品質保(bao)證、制(zhi)(zhi)造管(guan)(guan)理及精益(yi)生(sheng)(sheng)(sheng)產(chan)經(jing)(jing)理職務。曾(ceng)多次(ci)赴日(ri)本并(bing)接(jie)受日(ri)本精益(yi)管(guan)(guan)理專(zhuan)家的(de)直接(jie)指導, 先后參與多項(xiang)重大生(sheng)(sheng)(sheng)產(chan)營(ying)運(yun)流(liu)程(cheng)改善(shan)(shan)、品質系(xi)統(tong)改善(shan)(shan)、生(sheng)(sheng)(sheng)產(chan)現場(chang)(chang)改善(shan)(shan)和(he)提(ti)案改善(shan)(shan)專(zhuan)案，成(cheng)(cheng)功推動多個工廠精益(yi)生(sheng)(sheng)(sheng)產(chan)系(xi)統(tong)的(de)建立和(he)實施,成(cheng)(cheng)效(xiao)顯著(zhu)。系(xi)統(tong)掌握企業生(sheng)(sheng)(sheng)產(chan)營(ying)運(yun)管(guan)(guan)理理念、實戰工具與方法，對(dui)日(ri)式現場(chang)(chang)管(guan)(guan)理有著(zhu)深(shen)刻獨到的(de)見地(di)。擅長6S生(sheng)(sheng)(sheng)產(chan)現場(chang)(chang)管(guan)(guan)理、精益(yi)生(sheng)(sheng)(sheng)產(chan)方式、工廠流(liu)程(cheng)再造、品質保(bao)證零(ling)缺陷管(guan)(guan)理、TPM全面生(sheng)(sheng)(sheng)產(chan)性維護、IE工業工程(cheng)、生(sheng)(sheng)(sheng)產(chan)成(cheng)(cheng)本控(kong)制(zhi)(zhi)、交貨期管(guan)(guan)理的(de)培訓(xun)、輔導和(he)咨詢(xun)等。

【課程特色】

1. 授課風格深入淺出、通俗易(yi)懂(dong)、更不乏(fa)激情和感(gan)染力，豐富的實(shi)戰經驗為他的課程墊入了大量(liang)的事(shi)實(shi)與案例。

2. 授(shou)課內容系統性、實用(yong)性、針對(dui)性強，通過課前的調研，有的放矢地構(gou)建課程體系，與學員(yuan)一起來查尋(xun)企業的管理(li)(li)問題，理(li)(li)順破解問題的思路，徹底掌握解決問題的方法和(he)工(gong)具。

3. 授(shou)課(ke)方(fang)式(shi)多樣，除傳統授(shou)課(ke)方(fang)式(shi)外，亦(yi)可采取 “課(ke)前(qian)現(xian)場調研--課(ke)堂(tang)授(shou)課(ke)+現(xian)場輔導--作業布(bu)置--老師點評--綜合輔導--后期跟蹤”的咨詢式(shi)培訓(xun)方(fang)式(shi)。

【核心課程】

《精益生產管(guan)(guan)(guan)理(li)實(shi)(shi)(shi)務(wu)(wu)》、《自働化(hua)改善(shan)技術》、《TPM管(guan)(guan)(guan)理(li)》、《IE工業工程》、《6S管(guan)(guan)(guan)理(li)實(shi)(shi)(shi)務(wu)(wu)》、《班(ban)組長現(xian)(xian)場管(guan)(guan)(guan)理(li)訓(xun)練(lian)營》、《目(mu)視化(hua)管(guan)(guan)(guan)理(li)實(shi)(shi)(shi)務(wu)(wu)》、《標準作(zuo)業實(shi)(shi)(shi)務(wu)(wu)》、《現(xian)(xian)場管(guan)(guan)(guan)理(li)與改善(shan)》、《生產流程優化(hua)》、《零缺陷管(guan)(guan)(guan)理(li)》、《低成本高(gao)效現(xian)(xian)場管(guan)(guan)(guan)理(li)》等。

【服務客戶】

名(ming)幸電(dian)(dian)(dian)(dian)子(zi)（廣(guang)州(zhou)(zhou)南(nan)沙）有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)州(zhou)(zhou)廣(guang)汽(qi)日野汽(qi)車(che)制(zhi)造(zao)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、愛德(de)克斯(si)（廣(guang)州(zhou)(zhou)）汽(qi)車(che)零部(bu)件有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、日本電(dian)(dian)(dian)(dian)產（東(dong)(dong)莞）有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、深(shen)(shen)圳(zhen)(zhen)(zhen)泰科(ke)(ke)電(dian)(dian)(dian)(dian)子(zi)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、建滔（番禺南(nan)沙）石(shi)化有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、始興建滔（韶關）積(ji)層板有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、建滔（連州(zhou)(zhou)）電(dian)(dian)(dian)(dian)子(zi)材(cai)料(liao)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、依利安達國際集團有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、江(jiang)門榮(rong)信電(dian)(dian)(dian)(dian)路板有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)東(dong)(dong)歐(ou)派集團有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)東(dong)(dong)凌豐集團股份(fen)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、鶴山安柏電(dian)(dian)(dian)(dian)路板廠(chang)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)州(zhou)(zhou)千如電(dian)(dian)(dian)(dian)子(zi)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、杰聯電(dian)(dian)(dian)(dian)子(zi)（深(shen)(shen)圳(zhen)(zhen)(zhen)）有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)州(zhou)(zhou)冷機(ji)股份(fen)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、佛山億強電(dian)(dian)(dian)(dian)子(zi)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、南(nan)海南(nan)新無紡布有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)州(zhou)(zhou)新展(zhan)有(you)(you)(you)(you)(you)(you)(you)(you)機(ji)硅有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、深(shen)(shen)圳(zhen)(zhen)(zhen)市中金(jin)嶺南(nan)有(you)(you)(you)(you)(you)(you)(you)(you)色金(jin)屬股份(fen)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)州(zhou)(zhou)洋溢制(zhi)衣(yi)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、珠海金(jin)興科(ke)(ke)技(ji)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、深(shen)(shen)圳(zhen)(zhen)(zhen)市喜德(de)盛(sheng)(sheng)碳纖科(ke)(ke)技(ji)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、深(shen)(shen)圳(zhen)(zhen)(zhen)市明合發紙品有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、廣(guang)州(zhou)(zhou)鴻盛(sheng)(sheng)變壓器制(zhi)造(zao)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、浙(zhe)江(jiang)紅山芋家紡有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、深(shen)(shen)圳(zhen)(zhen)(zhen)福斯(si)特科(ke)(ke)技(ji)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、株洲(zhou)長江(jiang)新能(neng)源(yuan)(yuan)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)、江(jiang)西省福斯(si)特新能(neng)源(yuan)(yuan)有(you)(you)(you)(you)(you)(you)(you)(you)限(xian)(xian)(xian)公(gong)(gong)(gong)(gong)(gong)(gong)(gong)司(si)(si)(si)(si)。

培訓對象：

生產技術主管(guan)/生產管(guan)理主管(guan)/各(ge)車間主管(guan)/小組長